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We can get a large force
from a small solenoid (by
increasing the current) only
if the application permits a
very short solenoid "ON time"
and a long "OFF time". This
INTERMITTENT DUTY
SOLENOID must be
de-energized before it gets
hot enough to burn up the
coil. It cannot be contin-
uously energized.
An AC solenoid should
close in approximately 8 to
16 milliseconds. A solenoid
energized at Point A should
close at Point B, (about 8
milliseconds). When ener-
gized at Point C, the sole-
noid may not start until
Point D, and finish until
Point E, (about 8 milli-
seconds).
As a solenoid is cycled
faster, its temperature rises
and its force decreases.
Each time a solenoid is
cycled (or closed), it re-
ceives a high pulse of in-
rush current which gene-
rates heat in the coil. If
these inrush pulses come
fast enough...
...heat builds up faster than
the solenoid can dissipate it.
As the coil heats up,
resistance increases, cur-
rent flow and magnetism
are reduced. The solenoid
loses power and becomes
too weak to close. The coil
receives a continuous in-
rush current, and it burns out.
99% of all U.S. power is 60
cycle frequency, and over
90% of all power outside the
U.S. is either 50 or 60 cycle.
A 60 cycle solenoid will over-
heat when operated on 50
cycles, and a 50 cycle sole-
noid will not produce rated
force when operated on 60
cycles. Always use a coil
designed for your specific
power supply.
To summerize...a sole-
noid is simply a special
electromagnet. Magnetism
produced by the coil cur-
rent draws the plunger into
the coil, reducing the high
resistance air gap, and
allowing the magnetism
to flow 100% through low
resistance iron.
We can make a solenoid pull
by hooking onto the top of
the plunger; or push from the
bottom of the plunger.
Decco's copper shading coils
keep a solenoid quiet by sup-
plementing AC current fluc-
tuations
Decco's insulated and lami-
nated "C" stack and plunger
reduce eddy currents and
keep a solenoid cool.
Solenoid force increases
as the plunger closes -- due
to reduced air gap at the
bottom of the plunger. Sole-
noid force also increases
with an increase in coil
current.
When a solenoid is open,
the inrush current is high, but
drops as the solenoid closes.
And, finally -- the faster you
cycle a solenoid, the hotter it
gets. If cycled too fast, it will
overheat and burn out.

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