DECCO4.gif - 24368 Bytes

To eliminate this buzz, and
to increase the solenoid hold-
ing power, Decco adds two
copper loops, called shad-
ing coils, to the top of the
"C" stack. Current is gen-
erated in each of these shad-
ing coils, and, most important,
this generated current lags be-
hind the applied current.
When the applied current
is passing through zero, the
shading coil current is at its
maximum. This low shading
coil current provides just
enough magnetism to hold
the plunger closed when ap-
plied current magnetism is
at zero, thus eliminating the
buzz.
A.C. magnetic fluctuations
also cause small stray currents,
known as "eddy currents", to
move in tiny circular paths
within the "C" stack and plun-
ger. Eddy currents consume
power and cause a heat
build-up which reduces sole-
noid force. We must minimize
them.
Decco makes the "C" stack
and plunger of many thin
sheets, or laminations, and
coats each lamination with
insulation. This contains the
eddy currents within each
lamination.
Magnetism can easily flow in
its usual path around the coil,
but the eddy currents cannot
flow from one lamination to
another. By containing the
eddy currents within each lam-
ination, (limiting their paths),
we reduce heating and in-
crease solenoid force.
Here's another important fact
about solenoid operation. In-
creased current in a solenoid
coil produces increased mag-
netism which increases sole-
noid force. So...why don't we
rig up a deal to ram all the cur-
rent we can into a solenoid?
Because current generates
heat, and generates it fast.
If you double the current you
increase the heat four fold.
A small increase in current
causes a great rise in tem-
perature, which can burn out
a coil.
As a solenoid closes, the
flow of current decreases.
The peak INRUSH CUR-
RENT in the coil when the
solenoid is open is several
times greater than the "sole-
noid closed" HOLDING
CURRENT due to A.C.
resistance (or IMPEDANCE)
which increases as the sole-
noid closes.
Here is an analogy to help
you fix this situation in your
mind. Visualize current flow-
ing to the coil through a rub-
ber tube. This tube runs under
the solenoid plunger. As the
solenoid closes, it pinches the
tube, reducing the flow of cur-
rent to the coil.
Remember--when a solenoid
is open, it draws a high inrush
current, which decreases as
the solenoid closes. Now...
suppose we energize a
solenoid, but mechanically
block it open. The high in-
rush current will continue
to flow in the coil.
This high current will gen-
erate more heat than the
solenoid can dissipate. The
coil wire insulation burns,
the bobbin melts, and the
coil shorts out--all in a min-
ute or two. Applying too
heavy a load to a solenoid
will hold the plunger open in
the same way.
A CONTINUOUS DUTY
SOLENOID is one that can
be held energized indefinitely
without overheating. The heat
dissipating ability of this sole-
noid is great enough to get rid
of all the heat generated by
the coil's lower holding
current.

Decco Homepage Previous Page Next Page